Enhance Pipeline Durability With Advanced Ceramic Lined Pipe
Ceramic lined pipes are used to transport abrasive and corrosive materials in industries like metallurgy, mining, electric power generation and coal processing. Their extended service life allows them to outlive standard pipelines by four times over long distance runs.
Fertilizer production lines often use them to transport media requiring high temperatures, and their ceramic lining provides superior thermal resistance.
Strength
Ceramic wear-resistant pipes offer superior strength when transporting abrasive, grinding or corrosive materials, helping reduce blockages and strain on support structures while lasting significantly longer than standard steel pipes – making them an excellent investment over time.
When selecting a manufacturer of ceramic lined pipe, it’s essential to carefully research their reputation and references. Seek out companies with extensive experience and high quality control standards such as Junty. Junty has been producing ceramic lined pipes for 23 years!
Ceramic tile lining pipe is manufactured using high-temperature strong adhesive to apply an alumina or zirconia wear-resistant ceramic sheet onto the inner wall of a pipeline, then heating and solidifying. This type of pipe features an effective anti-wear layer for transporting granular materials or media with high levels of abrasivity like sand, stone, pulverized coal ash or liquid aluminum; its excellent wear resistance, corrosion resistance and heat resistance make it suitable for electric power, mining coal and chemical industries among many other industries.
Durability
Sunny Steel provides an assortment of ceramic lined pipe work products including straight pipes, bends and elbows, reducers, tees, and y-pieces. Each component is manufactured from engineered alumina ceramic for exceptional wear-resistant performance compared to cast basalt or polyurethane alternatives. Alumina ceramic has the hardness of diamond and its fine grain structure prevents deformation.
These liners are easy to install and maintain. Connected by welding the outer steel pipe or using flexible quick connectors with flanges, these liners provide cost-effective protection that reduce the need for repairs or replacements.
Junty is a trusted provider of ceramic lined pipes and can provide customers with all of the information needed about materials, testing methods, manufacturing processes and more. Reach out today to learn more about how Junty pipelines can benefit you!
Heat Resistance
Alumina ceramics are exceptionally strong and heat resistant, helping reduce corrosion risk in high temperature environments while simultaneously minimizing maintenance costs and downtime. This means your pipeline operates effectively while keeping maintenance costs to a minimum while keeping uptime to an absolute minimum.
Thermal power plants typically utilize these pipes for transporting powdered raw coal, FGD (Fuel Gas Desulfurization) ash slag, and limestone powder. With exceptional abrasion resistance, these pipes extend service lives five times over traditional steel pipe.
Ceramic-lined piping can also withstand thermal expansion, providing it with the resilience to manage extreme dynamic applications. This feature is particularly helpful in highly corrosive or toxic environments where pipeline protection against failure and maintenance costs are at their peak.
There are three primary types of ceramic lined pipelines: Pieces lined, stud welding type and sleeve type. Each offers their own set of advantages and uses; patch type ceramic lined pipelines utilize high temperature resistant adhesive to apply an alumina or zirconia wear-resistant ceramic sheet onto steel pipe interior surfaces for use as an anti-wear layer, then heat and solidify to form an anti-wear barrier layer.
Resistance to Corrosion
Pipeline systems can often be exposed to harsh environments and corrosive substances that can cause corrosion of their steel structures, leading to wear on external wear surfaces and wear on internal structures. Engineers and experts have developed an effective protection method known as pipe cladding to guard against external wear on pipes.
Ceramic-lined pipes offer superior corrosion resistance and work well in high temperature environments, while their good thermal conductivity makes them suitable for fertilizer production links that require temperature regulation.
Different abrasion resistant ceramics may be used for pipeline lining, including alumina, zirconia and silicon carbide. Reaction bonded silicon carbide (RBSIC), in particular, makes an excellent choice as it has superior abrasion and erosion resistance and chemical stability that prevents any reaction between corrosion-inducing media and the steel pipeline. Ceramic lining pipes possess high hardness which enables easy cutting according to size requirements – manufacturing of such pipes being both cost-efficient and straightforward.